Textile · Smart Factory
Lifting mill OEE by 22% with real-time production intelligence
Connected 300+ machines to live OEE dashboards and predictive maintenance, unlocking a 22% productivity gain.
+22%
OEE
-48%
Unplanned downtime
300+
Machines connected
< 1 s
Data latency
The Problem
Production data was collected on paper hours after the fact. Downtime causes were unclear, and management couldn't act on losses in time.
Challenges
300+ machines of varying age and protocol
No existing network to the shop floor
Resistance to shop-floor data collection
The Solution
IPASS retrofitted IoT gateways and sensors across the floor, streaming live machine states to OEE dashboards. Predictive-maintenance models flagged failing motors weeks ahead.
Hardware
- IoT gateways
- Vibration & current sensors
- Andon displays
Software
- Industrial dashboards
- OEE engine
- Predictive maintenance ML